Battery Breaking and Separation Plant

ACS Lead Tech has developed it’s most advanced version of Fully-Automatic Battery Breaking & Separation Plant (BBSU). Technology used in this is Hydro Separation. It is a complete Automatic Plant with least manpower involved and Automatic centralized parameter controls across the system.

The key to Research and Development of new design is the challenged segregation quality and the critical concerns of the operators. This is developed to individually segregate with least impurities: the lead paste, grids & poles, plastic Polypropylene (PP) chips and separators.

The Lead-Acid batteries, either acid filled or drained batteries, are fed to the crusher through Vibratory feeder and an Automatic controlled Belt Conveyor. The crusher crushes the batteries into small pieces of required size and is fed to the Rotating screen. The lead paste is separated and concentrated and a lead cake is formed in the Filter Press. The Metallic tank with screw conveyor separates the lead grids and poles. A tank called paddle wheel conveyor separates the grids and poles with the help of hydro separation and screw conveyors.

The paste desulphurization system is also provided, if required. The water is circulated in the system in a closed loop without wastage. The electrolyte and the system water is treated in an Acid Neutralization and Effluent Treatment Plant and resent in the BBSU system. The Reactor Tanks, Clarification tank and Filter press is used. The system is monitored through a pH Monitoring System. The Plant is designed with Air Pollution Control System with gas extraction hoods air treatment through Scrubber before releasing to the environment.

Separation: Lead Paste, Grids & poles, PP Chips, Separators 

Key Benefits:

• Segregation quality: This will impact the benefits in the Rotary Furnace and lowest production cost.
• Fuel consumption is also reduced in Rotary Furnace when raw material is fed through BBSU.
• Least manpower involved.
• Designed for the strictest pollution norms and Industrial practices. Low power consumption of complete processing cycle. Least maintenance required.
• Maintenance signals also incorporated in the system. 
• A compact version of this BBSU is also available.
• The system can be integrated with other plants like, plastic drying, extrusion unit and granulator.
• Eliminating human contact from Hazardous operation. Environmentally safe for operators and nature.