Lead Acid Battery Recycling Plant
SMELTING
In Smelting process metallic Lead is obtained in Short Rotary Furnaces at temperatures varying from 1000°C to 1400°C. This process is a batch process, in which the Lead Scrap is fed in Batches to the Rotary Furnace. The reduction reaction is carried out in the Rotary furnace.
REFINING
Refining operation is a Pyrometallurgical process, carried out in kettles of capacities of 25 MT or 40 MT. Metals like copper, tin, arsenic and bismuth are removed from the hard Lead to manufacture pure Lead. Purity of Lead achieved is 99.97 %( Min).
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Equipment For Old Lead Recycling Plant
- Battery Cutting Machines
- Furnace feeding systems
- Lead Rotary Furnace
- Pollution Control Equipments for Lead Processing
- Lead Refining and lead alloying plant
- Lead Ingot Casting Machine
- Lead Ingot Stacking Machine
- Oxy-Fuel heating systems
- Effluent Treatment plant
- Lead Pump
- Battery Crushing And Separation Unit
Ingot Casting Machine
Furnace Feeding System
Rotary Furnace with Fugitive System
Refining And Alloying Pots
Rotary Furnace With Refractory Bricks
Pollution Control Equipments for Lead Refining
Battery Crushing And Separation System
The plant consist of :
Crusher with feeding system, Sink and Float system consisting of Stainless Steel tanks. The scrap battery is crushed in the hammer and the output is passed through a sieve conveyor to wash off and separate the Lead Oxide powder. After this Lead and plastics are separated in sink and float tanks. The PP and PE are also separated in the last tank. The whole system is closed loop, and the water is re-circulated after passing through a filter press. An acid neutralization system is also used to treat the water before re-circulation.
Battery Crushing And Separation System
