Lead Acid Battery Recycling Plant

SMELTING

In Smelting process metallic Lead is obtained in Short Rotary Furnaces at temperatures varying from 1000°C to 1400°C. This process is a batch process, in which the Lead Scrap is fed in Batches to the Rotary Furnace. The reduction reaction is carried out in the Rotary furnace.

REFINING

Refining operation is a Pyrometallurgical process, carried out in kettles of capacities of 25 MT or 40 MT. Metals like copper, tin, arsenic and bismuth are removed from the hard Lead to manufacture pure Lead. Purity of Lead achieved is 99.97 %( Min).

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Equipment For Old Lead Recycling Plant

Battery Cutting Machines
Furnace feeding systems
Lead Rotary Furnace
Pollution Control Equipments for Lead Processing
Lead Refining and lead alloying plant
Lead Ingot Casting Machine
Lead Ingot Stacking Machine
Oxy-Fuel heating systems
Effluent Treatment plant
Lead Pump
Battery Crushing And Separation Unit

Ingot Casting Machine

Furnace Feeding System

Rotary Furnace with Fugitive System

Refining And Alloying Pots

Rotary Furnace With Refractory Bricks

Pollution Control Equipments for Lead Refining

Battery Crushing And Separation System

The plant consist of :
Crusher with feeding system, Sink and Float system consisting of Stainless Steel tanks. The scrap battery is crushed in the hammer and the output is passed through a sieve conveyor to wash off and separate the Lead Oxide powder. After this Lead and plastics are separated in sink and float tanks. The PP and PE are also separated in the last tank. The whole system is closed loop, and the water is re-circulated after passing through a filter press. An acid neutralization system is also used to treat the water before re-circulation.