lead recycling plant

Lead Acid Battery Recycling Plant

SMELTING

In Smelting process metallic Lead is obtained in Short Rotary Furnaces at temperatures  varying from 1000°C to 1400°C. This process is a batch process, in which the Lead  Scrap is fed in Batches to the Rotary Furnace. The reduction reaction is carried out in the  Rotary furnace.

REFINING

Refining operation is a Pyrometallurgical process, carried out in kettles of capacities of  25 MT or 40 MT. Metals like copper, tin, arsenic and bismuth are removed from the hard  Lead to manufacture pure Lead. Purity of Lead achieved is 99.97 %( Min).

Turnkey Solutions For Battery Recycling Plant. ACS Provides Environmentally Sound Technologies For Lead Smelting and Refining

Equipment For Old Lead Recycling Plant

  • Battery Cutting Machines 
  • Furnace feeding systems
  • Lead Rotary Furnace
  • Pollution Control Equipments for Lead Processing
  • Lead Refining and lead alloying plant
  • Lead Ingot Casting Machine
  • Lead Ingot Stacking Machine
  • Oxy-Fuel heating systems
  • Effluent Treatment plant
  • Lead Pump
  • Battery Crushing And Separation Unit
LEAD INGOT CASTING AND STACKING MACHINE

Ingot Casting Machine

Furnace Feeding System

Furnace Feeding System 

lead recycling plant

Rotary Furnace with Fugitive System

Refining And Alloying Pots 

Rotary Furnace With Refractory Bricks 

pollution control equipments for lead smelting

Pollution Control Equipments for Lead Refining

Battery Crushing And Separation System

The plant consist of :
Crusher with feeding system, Sink and Float system consisting of Stainless Steel tanks. The scrap battery is crushed in the hammer and the output is passed through a sieve  conveyor to wash off and separate the Lead Oxide powder. After this Lead and plastics are  separated in sink and float tanks. The PP and PE are also separated in the last tank. The  whole system is closed loop, and the water is re-circulated after passing through a filter  press. An acid neutralization system is also used to treat the water before re-circulation.

Battery Breaking And Separation unit

Battery Crushing And Separation System

Main Equipments we offer: